Wool Blending, Carding & Fibre Processing Services

Wool Blending, Carding & Fibre Processing Services

With decades of experience in wool blending, carding, and fibre processing, we provide a complete, end-to-end service for natural and technical fibres. From fibre intake to final packing, our flexible machinery and skilled team allow us to handle both traditional and modern textile requirements with exceptional consistency and care.

Stage 1: Fibre Intake & Quality Control

All fibre is received by the truckload and unloaded into our facility under strict quality control procedures. Each delivery is:

• Booked in and recorded

• Visually inspected for damage or contamination

• Re-weighed for accuracy

The fibre bales are then stored in our modern warehouse, ensuring optimal conditions before processing begins.

Stage 2: Fibre Blending & Oil Application

Bales and fibre components are transferred to our fibre blending department, where they are opened, blended, and prepared for carding.

A specialist carding oil/lubricant is applied to:

• Reduce dust levels

• Prevent static build-up

• Improve fibre handling and carding efficiency

For single fibre types or batches, fibres are blended once and transferred directly to a holding bin ready for carding. For multi-fibre blends, materials are blended in stages to achieve precise ratios and consistent results. Blending is typically carried out in 250 kg lots to maintain fibre condition and moisture balance.

Stage 3: Wool Carding & Fibre Preparation

We operate a diverse fleet of 10 carding machines, ranging from traditional machines dating back to the 1950s to state-of-the-art, computer-controlled carding systems installed in 2022. This unique combination allows us to tailor the carding process to the fibre type and end use.

Our carding outputs include:

Carded Sliver / Roving

Ideal for:

• Gilling

• Sliver knitting

• Spinning into yarn

Carded Web / Flock / Fillings

Used in:

• Pillows and cushions

• Mattresses and upholstery

• Saddle reflocking for equestrian applications

We also operate specialist carding equipment that produces balled fibre for premium bedding manufacturers.

Stage 4: Balled Fibre, Nepps & Decorative Fibres

We are widely recognised for our expertise in natural balled fibre production, particularly wool. Our range includes:

• Wool balled fibre

• Wool/cashmere blends

• Silk

• Bamboo

• Camel

• Nettle

• Cashmere

We also supply a high-quality polyester cluster fibre for filling applications.

In addition, we manufacture wool nepps, wool knopps, and viscose neps, widely used in spinning and specialty yarn production to add texture, character, and visual interest.

Stage 5: Fibre Cutting & Guillotining

Our fibre cutting department is equipped with three high-precision cutting machines, capable of cutting fibres from 3 mm up to 120 mm.

This service is ideal for:

• Reducing fibre waste from pile fabrics

• Preparing fibres for cotton-system spinning

• Technical textiles and specialist applications

Stage 6: Gilling & Fibre Alignment

The carded sliver is passed through the gilling process, aligning fibres and equalising weight to produce a uniform, high-quality sliver suitable for further processing or spinning.

Stage 7: Bump / Top Making

The finished sliver or roving is formed into 10 kg bumps (tops), ready for packaging, storage, or onward processing.

Stage 8: Packing & Dispatch

All fibre products are packed to customer specification and prepared for safe storage or shipment, ensuring quality is maintained right through to delivery.

Why Choose Us?

• Decades of experience in wool and natural fibre processing

• Flexible machinery for small runs and large-scale production

• Expertise in traditional and modern carding techniques

• Custom fibre blends and specialist processing services